Inception of Tron Man – red and white banners above Tron Man dancers in hats and suits outlined with glowing red, blue and white light on a black background

Yes, it’s official! Tron Girls are no longer single. We have created a male version: Tron Man!

In this blog, we are going to describe how and why we have made a new LED suit. Just relax and enjoy.

Everything started with a discussion about one special custom made project in Croatia, where the client had some special requirements. The name of the project is City Show and we are still on the tour while I am writing this blog. The main difference in this project was that people can buy the tickets and we are one part of the show. Apart from us (Tron Girls), you can find there the magicians, cabaret, illusionist and the show lasts 2 hours in total.

City Show 2019 logo in gold letters with ornaments on a black, smoky background
Picture 1 – City Show logo

When we discussed the whole project, the client said he wants our show to be story-rich. The problem was that it was quite difficult to create a story with only one character that we use for Tron Girls shows. This made us decide to create a new design of LED costumes but we wanted something totally different compared to the suits that we already had. Also, to fit the design of Tron Girls costumes, we decided to do it from fiber optic cable instead of LED strips.

Video 1 – Very first Tron Man with Tron Girl in City ShowVideos play from YouTube or Vimeo, which may store cookies once you press play.

The main advantage of fiber optic cable is that you can bend it however you want and create any shape you can imagine. We decided to use “standard gentlemen suits” so we put fiber optic cable on textiles. When you are creating a light figure, you need to remember the fiber optic cable must trim the whole body so the dancers need to have something on their head too because without it they would be headless in the dark so we added the hats. Pants are also trimmed with the cables. This is a very difficult part of creating the costumes because it is complicated to find the best shape of the cables so it looks good but it needs to be comfortable for the dancers as well.

Hand-drawn draft of the Tron Man suit on a sheet of paper – front and back of a jacket and trousers, a hat and shoes, with the lines of the light cables drawn in black, yellow highlights and handwritten notes about the UV parts
Picture 2 – Tron Man draft

When the prototype was finished, we have tried the suits in the dark and luckily everything was working well. The biggest issue about making the new suits was with spiral cord cables. We already had two types of spiral cords and we didn’t want to have the 3rd one. The main problem in having so many types of spiral cord cables is the bigger possibility of making a mistake during packing before the show. If you pack different types of cables you have a big problem because the incorrect cables are not compatible with the different costumes and the suits cannot work properly (spiral cords are custom made for our suits with pre-measured sizes and if you pack incorrect cables with different measures, you can’t fit them with the correct connectors). This was the first limitation that we had.

The second limitation was that we could use just 16 outputs for the suits. It means you can use 16 LEDs for fiber optic cable (for LED strips you have a limit – 1 meter of LED per output). Tron Girls & Tron Man are using 18 LEDs because our hands have split. This limitation comes from our receiver that we use, because it has got 64 pin connectors (16 outputs times 4 – RGB+).

Seven Tron Man dancers in hats and gentlemen suits outlined with glowing red, yellow, blue and green fiber optic cable, posing in a group on a dark stage
Picture 3 – Tron Man

When the technical part of the suit was solved, we could continue with the design aspects. The main sketch was done quite fast, we had a vision but the devil was in the details. We have changed some things after trying the suits prototypes. When we were satisfied with everything, we have created 9 more suits, so we have 10 in total – one reason is to have spare suits in case of a bigger number of dancers (7 dancers) and the second one is to have enough suits when we have 2 events simultaneously (with 3 or 5 dancers). In case we need more suits, we can always make them quite fast as we did for Tron Girls (we started with 10 suits and now we have 15 suits).

We are glad to introduce to you the result: our first Tron Man choreography:

Video 2 – Tron Man showVideos play from YouTube or Vimeo, which may store cookies once you press play.

At the moment we are finishing all the necessary materials for our webpage. You can expect more about Tron Man soon.

Did you like this article? Don’t hesitate to ask me if you have any questions.